Research Papers/Topics in Material Science

Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions

The recent development of the RepRap, an open-source self-replicating rapid prototyper, has made 3-D polymer-based printers readily available to the public at low costs (

The effects of dispatch strategy on electrical performance of amorphous silicon-based solar photovoltaic-thermal systems

Previous work has shown that high-temperature short-term spike thermal annealing of hydrogenated amorphous silicon (a-Si:H) photovoltaic thermal (PVT) systems results in higher electrical energy output. The relationship between temperature and performance of a-Si:H PVT is not simple as high temperatures during thermal annealing improves the immediate electrical performance following an anneal, but during the anneal it creates a marked drop in electrical performance. In addition, the power gen...

Design of Multijunction Photovoltaic Cells Optimized for Varied Atmospheric Conditions

Band gap engineering provides an opportunity to not only provide higher overall conversion efficiencies of the reference AM1.5 spectra but also customize PV device design for specific geographic locations and microenvironments based on atmospheric conditions characteristic to that particular location. Indium gallium nitride and other PV materials offer the opportunity for limited bandgap engineering to match spectra. The effects of atmospheric conditions such as aerosols, cloud cover, water v...

Light Induced Changes in Two Distinct Defect States at and Below Mid-gap in a-Si:H

e inconsistencies associated with the common simple method of evaluating the quality and stability of hydrogenated amorphous silicon (a-Si:H) materials for solar cell applications from just the magnitude of subgap absorption (a(E)) are addressed in this study. The approach taken in this study is to characterize the entire a(E) spectrum by its derivatives, d[a(E)]/dE. Results are presented and discussed for two a-Si:H thin film materials differing in deposition rate by an order of magnitude, w...

Desarrollo de un sistema de monitoreo de radiación solar basado en un espectrómetro de amplio espectro y análisis de resultados preliminares

Se diseñó y construyó un prototipo funcional de un sistema de medición de radiación solar (global y difusa) basado en un espectrómetro de amplio espectro (UVA, VIS y parte del IR cercano) para el monitoreo solar en Cochabamba, Bolivia, conjuntamente con un sistema similar instalado en Ontario, Canadá. Los datos obtenidos en dos regiones con características geográficas muy distintas ayudaran en el estudio y optimización de materiales fotovoltaicos, para su implementación en diferent...

Open Source Laser Polymer Welding System: Design and Characterization of Linear Low-Density Polyethylene Multilayer Welds

The use of lasers to weld polymer sheets provides a means of highly-adaptive and custom additive manufacturing for a wide array of industrial, medical, and end user/consumer applications. This paper provides an open source design for a laser polymer welding system, which can be fabricated with low-cost fused filament fabrication and off-the-shelf mechanical and electrical parts. The system is controlled with free and open source software and firmware. The operation of the machine is validated...

A novel synthesis of tin oxide thin films by the sol-gel process for optoelectronic applications

A novel and simple chemical method based on sol-gel processing was proposed to deposit metastable orthorhombic tin oxide (SnOx) thin films on glass substrates at room temperature. The resultant samples are labeled according to the solvents used: ethanol (SnO-EtOH), isopropanol (SnO-IPA) and methanol (SnO-MeOH). The variations in the structural, morphological and optical properties of the thin films deposited using different solvents were characterized by X-ray diffraction, atomic force micros...

Peanut shaped ZnO microstructures: controlled synthesis and nucleation growth toward low-cost dye sensitized solar cells.

This paper describes a simple, low-temperature and cost effective chemical precipitation method in aqueous media to synthesis uniformly distributed zinc oxide (ZnO) microstructures for the fabrication of dye-sensitized solar cells (DSSCs). The size and morphology of the ZnO microstructures are systematically controlled by adjusting the concentration of the precursors, zinc acetate dihydrate and ammonium hydroxide. X-ray diffraction (XRD) and scanning electron microscopy (SEM) are used for the...

Limitations of ultra-thin transparent conducting oxides for integration into plasmonic-enhanced thin-film solar photovoltaic devices

This study investigates ultra-thin transparent conducting oxides (TCO) of indium tin oxide (ITO), aluminum-doped zinc oxide (AZO) and zinc oxide (ZnO) to determine their viability as candidate materials for use in plasmonic-enhanced thin-film amorphous silicon solar photovoltaic (PV) devices. First a sensitivity analysis of the optical absorption for the intrinsic layer of a nano-disk patterned thin-film amorphous silicon-based solar cell as a function of TCO thickness (10–50 nm) was perfor...

In Situ Formation of Substrate Release Mechanisms for Gas Metal Arc Weld Metal 3-D Printing

This study provides an in-depth investigation into low-cost and no-cost substrate release mechanisms that allow gas metal arc weld 3-D printed ER4043 aluminum and ER70S-6 steel parts to be removed from a reusable print substrate with minimal energy. Aluminum oxide, boron nitride, and titanium nitride coatings were evaluated as possible substrate release agents for aluminum printing. Additionally, the in situ formation of substrate release agents such as intermetallics and oxides were tested f...

Controlling optical absorption in metamaterial absorbers for plasmonic solar cells

Metals in the plasmonic metamaterial absorbers for photovoltaics constitute undesired resistive heating. However, tailoring the geometric skin depth of metals can minimize resistive losses while maximizing the optical absorbance in the active semiconductors of the photovoltaic device. Considering experimental permittivity data for InxGa1-xN, absorbance in the semiconductor layers of the photovoltaic device can reach above 90%. The results here also provides guidance to compare the performance...

Substrate Release Mechanisms for Gas Metal Arc 3-D Aluminum Metal Printing

Limited material options, prohibitively expensive equipment, and high production costs currently limit the ability of small and medium enterprises to use 3D printing to prototype and manufacture metallic goods. A low-cost open-source 3D metal printer that utilizes gas metal arc welding technology has been developed that could make metal printing accessible to the average consumer. Unfortunately, this technology would demand access to expensive cutting tools for part removal from the substrate...

Preparation of meta-stable phases of barium titanate by sol-hydrothermal method

Two low-cost chemical methods of sol–gel and the hydrothermal process have been strategically combined to fabricate barium titanate (BaTiO3) nanopowders. This method was tested for various synthesis temperatures (100 °C to 250 °C) employing barium dichloride (BaCl2) and titanium tetrachloride (TiCl4) as precursors and sodium hydroxide (NaOH) as mineralizer for synthesis of BaTiO3 nanopowders. The as-prepared BaTiO3 powders were investigated for structural characteristics using x-ray diffr...

The Effects of PLA Color on Material Properties of 3-D Printed Components

As the number of prosumer printers has expanded rapidly, they now make up the majority of the 3-D printer market and of these printers those in the open-source lineage of the RepRap also have expanded to dominate. Although still primarily used for prototyping or hobbyist production of low-value products, the RepRap has the capacity to be used for high-value distributed manufacturing. A recent study found that RepRap printed parts printed in realistic environmental conditions can match and eve...

Influence of Oxygen Concentration on the Performance of Ultra-Thin RF Magnetron Sputter Deposited Indium Tin Oxide Films as a Top Electrode for Photovoltaic Devices

The opportunity for substantial efficiency enhancements of thin film hydrogenated amorphous silicon (a-Si:H) solar photovoltaic (PV) cells using plasmonic absorbers requires ultra-thin transparent conducting oxide top electrodes with low resistivity and high transmittances in the visible range of the electromagnetic spectrum. Fabricating ultra-thin indium tin oxide (ITO) films (sub-50 nm) using conventional methods has presented a number of challenges; however, a novel method involving chemic...


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